Description
FFP2/N95 MASK
1) ULTRASONICALLY WELDS NOSE BRIDGE
2) ULTRASONICALLY WELDS MASK LAYERS TOGETHER
3) PUNCHES HOLE FOR RESPIRATOR VALVE (OPTIONAL)
4) MULTI-LAYER ROLL WELDING
5) ULTRASONICALLY WELDS EAR BAND MATERIAL ONTO BODY OF MASK
SPECIFICATIONS
CAPACITY: APPROXIMATELY 40 TO 50 PER MINUTE
DIMENSIONS: 9700 X 1110 X 2200MM (L X W X H)
NET WEIGHT: 2500 KGS
AMBIENT TEMPERATURE: 25 ± 5 °C
RELATIVE HUMIDITY: MINIMUM 40%, MAXIMUM 60%
ALTITUDE ABOVE SEA LEVEL: 0 TO 1000 METERS (OTHER HEIGHTS POSSIBLE ON REQUEST)
COMPRESSED AIR: 6 BAR, CONSTANT, CLEAN, OIL-FREE, DRY, CLASS 4 ACCORDING TO ISO 8573-1
VOLTAGE: 220V
FREQUENCY: 60/50 HZ (AS PER CUSTOMER REQUIREMENT) ± 0.5%
POWER CONSUMPTION: 10 KVA
MATERIALS TO BE FURNISHED TO US UPON PURCHASE
SERVICES AND SUPPLIES OF THE CUSTOMER TO BE DELIVERED TO US DURING PRODUCTION OF THE MACHINE
CONSUMABLES (E.G. FLEECES, EAR BANDS, NOSE STRIP MATERIAL, INK, ETC.) FOR AT LEAST 9,000 MASKS (PER MACHINE) MUST BE MADE AVAILABLE TO US FREE OF CHARGE AT LEAST 4 WEEKS BEFORE THE PLANNED DELIVERY DATE OF THE MACHINE.
THE LAYOUT OF THE LABELING IS TO BE HANDED OVER TO US IN DWG OR DXF DRAWING FORMAT WHEN THE ORDER IS PLACED.
RESERVATIONS
TECHNICAL USABILITY OF THE TECHNOLOGY SPECIFIED BY THE CLIENT
THE PROCESS AND PRODUCT RESPONSIBILITY FOR THE MANUFACTURED PRODUCTS LIES WITH THE CUSTOMER AUTOMATION-SUITABLE PROCESSES AND MATERIALS
MACHINE STRUCTURE
MATERIAL UNWINDER FOR 3 ROLLS. ALSO, OPTIONALLY AVAILABLE UNWINDER FOR 4 OR 6 ROLLS.
MAXIMUM ROLL DIAMETER: 600mm
MAXIMUM ROLL WIDTH: 300mm
ROLL HOLDERS AND GUIDE ROLLS WEB TENSION OVER DANCER ROLL
NOSE WIRE UNIT
INSERTS NOSE WIRE
WITH UNWINDER AND CUTTER FOR FIXING WIRE
ULTRASONIC WELDING SYSTEM, CONVEYOR ROLLERS AND PRESSURE CONTROL MECHANISM CUTTING SYSTEM
MIDDLE UNIT
WITH PRINTING STATION (OPTIONAL)
EAR LOOP MATERIAL (RIGHT & LEFT) AND ULTRASONIC WELDING (RIGHT AND LEFT)
WITH UNROLLER AND SCISSORS
MACHINE OUTLET UNIT
CUTTING UNIT FOR WASTE STRIPS
OUTPUT SHAFT FOR RESPIRATOR MASK: OUTPUT AS BULK MATERIAL
OUTPUT FOR WASTE STRIPS: TAKE-OFF ROLLERS
COLLECTING THE WASTE STRIP
OPTIONAL SOFTWARE PACKAGES
REMOTE ACCESS AND SERVICE
FREE-OF-CHARGE FOR 1 YEAR AFTER INSTALLATION, WITH SERVICE FEE REMOTE CALL AFTERWARDS
PRODUCTIVITY MONITORING
LOG-FILE, DATA ANALYSES TOOLS FOR PRODUCTIVITY AND DOWN-TIME, CUSTOMER-SPECIFIC SHIFT CALENDARS
DOCUMENTATION (1X PAPER AND 1X DATA CARRIER) IN ENGLISH LANGUAGE, CONSISTING OF:
• OPERATING INSTRUCTIONS
• CIRCUIT DIAGRAM
• PNEUMATIC DIAGRAM
• SPARE AND WEAR PARTS LIST
• CE DECLARATION OF CONFORMITY
ELECTRICAL CABINETS
SET OF RELAYS AND CONTACTS
PLC, HMI AND FREQUENCY CONVERTERS (SIEMENS)
ULTRASONIC GENERATORS AND CONVERTORS (BRANSON, HERRMANN, SONOTRONIC, WEBER)
FACTORY ACCEPTANCE TEST (FAT) AND SITE ACCEPTANCE TEST (SAT)
THE 1-HOUR FAT (PURE MACHINE RUNNING TIME) OF THE SYSTEM IS CARRIED OUT BEFORE DELIVERY IN THE MANUFACTURER’S FACTORY AND IS TO BE ACCOMPANIED BY THE CUSTOMER. AFTER COMPLETION OF THE PRELIMINARY ACCEPTANCE, THE CUSTOMER SHALL GIVE WRITTEN RELEASE FOR TRANSPORT.
ANY DEFECTS DISCOVERED DURING THE PRELIMINARY ACCEPTANCE WILL BE RECORDED IN AN OPEN POINTS LIST (OPL) AND WILL BE RECTIFIED BY THE MANUFACTURER, IF POSSIBLE BEFORE DELIVERY OR BEFORE THE START OF THE FINAL ACCEPTANCE.
THE FINAL ACCEPTANCE OF THE COMPLETED SYSTEM TAKES PLACE AT THE INSTALLATION SITE IN THE PRESENCE OF OUR PERSONNEL. DURING THE FINAL ACCEPTANCE TEST, THE AGREED TECHNICAL FEATURES MUST BE VERIFIED AND CONFIRMED BY THE CUSTOMER.
SHOULD THE ACCEPTANCE BE DELAYED FOR REASONS FOR WHICH WE ARE NOT RESPONSIBLE, WITHIN 30 DAYS AFTER DELIVERY HAS NOT TAKEN PLACE, OR THE SYSTEM IS PUT INTO OPERATION BEFORE ACCEPTANCE, THE SYSTEM IS ACCEPTED.
