K-0997 MEDICAL COTTON BLEACHING MACHINE

THE MAIN BODY AND THE PIPING ARE MADE OF QUALIFIED 316L STAINLESS STEEL PLATE,
WELDING WITH PANASONIC AUTOMATIC WELDER WITHOUT ANY FLAW IN JOINING TO MAKE A PERFECT SHAPE
WITH CENTRIFUGAL PUMP WITH FREQUENCY INVERTER DRIVE
HEATING BY COIL HEATER OR OUTSIDE HEAT EXCHANGER
COMPLETELY AUTOMATED, THE WHOLE PROCESS OF BOILING AND BLEACHING IS COMPUTERIZED

SKU: K-0997 Category:
 

Description

IS ESPECIALLY USED FOR THE PROCESS OF DEGREASING AND BLEACHING OF MEDICAL GAUZE, MEDICAL ABSORBENT COTTON, ETC

CHARACTERISTICS:
THE MAIN BODY AND THE PIPING ARE MADE OF QUALIFIED 316L STAINLESS STEEL PLATE,
WELDING WITH PANASONIC AUTOMATIC WELDER WITHOUT ANY FLAW IN JOINING TO MAKE A PERFECT SHAPE
WITH CENTRIFUGAL PUMP WITH FREQUENCY INVERTER DRIVE
HEATING BY COIL HEATER OR OUTSIDE HEAT EXCHANGER
COMPLETELY AUTOMATED, THE WHOLE PROCESS OF BOILING AND BLEACHING IS COMPUTERIZED

TECHNICAL PARAMETERS:
DYE VAT DIAMETER: 1860mm
CAPACITY: ABOUT 1000 KG PER CYCLE APPROX 4 TO 6 HOURS CYCLE
MAIN DYE VAT MATERIAL: SUS316L STAINLESS STEEL, THICKNESS OF 8mm
WORKING TEMPERATURE: 130° C
MAX WORKING PRESSURE: 0.44MPA
MAIN PUMP POWER: 110KW, VOLTAGE AS PER CUSTOMER
INTERNAL HEATING EXCHANGER WITH ON / OFF VALVES AND STEAM TRAP
TEMPERATURE CONTROL AND READOUT: COMPUTER CONTROL AND TEMPERATURE CONTROL
CIRCULATING SYSTEM: INNER FLOW AND OUTFLOW OF MAIN PUMP WITH BOTH AUTOMATIC AND MANUAL CONTROL
PNEUMATIC TOP COVER (LID) OPENING
SURFACE FINISHING: POLISHED INSIDE THE DYE VAT, SAND BLASTED OUTSIDE THE DYE VAT
HEATING RATE: FROM 25℃ TO 30℃, ABOUT 5℃/MINUTE (SATURATED STEAM PRESSURE 0.7MPA)
COOLING RATE: FROM 130℃ TO 85℃, ABOUT 3.5℃/MINUTE (COOLING WATER PRESSURE 0.3MPA, 25℃)
IT TAKES ABOUT 6 HOURS PER CYCLE FOR BLEACHING MEDICAL COTTON (MAXIMUM ACCORDING TO DEGREE OF BLEACHING)

FUNCTIONS:
AIR PRESSURIZING
BATH RATIO IS ADJUSTED ACCORDING TO THE VARIETY OF FIBERS, OR IT CAN BE SELECTED BY ADJUSTING DYEING BATH VOLUME ACCORDING TO CASE. SAVING THE ENERGY SOURCE, WATER, STEAM

FULL FILLING TYPE
THIS MACHINE HAS CHEMICAL MATERIAL SYSTEM (MIXER AND CHEMICAL MATERIAL BARREL), PRESSURIZING AND MATERIAL LOADING SYSTEM (AUXILIARY PUM),
EXTERNAL LIQUOR CIRCULATION SYSTEM (COOLER)

MACHINE AUTOMATION
THIS MACHINE IS OF AUTOMATION TO VARIOUS EXTENTS TO MEET VARIOUS REQUIREMENTS, WITH THE AUTOMATION. RANGE FROM SIMPLE CONTROL OF TEMPERATURE RISING AND LOWERING ACCORDING TO OPERATOR’S CHOICE TO AUTOMATIC CONTROL OVER LOADING VESSEL AND DOSAGE SYSTEM OPERATION WITH EXCEPTION OF INLET. OUTLET AND SAMPLING DYEING VAT.

SAFETY AND CONVENIENCE
THIS MACHINE USES SELF-SEALING OF RIM, COMBINATION SAFETY DEVICE OF PNEUMATIC RIM LOCKING AND PNEUMATIC COVER OPENING AND CLOSING DEVICE, BEING OF EASY AND RELIABLE OPERATION.

MACHINE SPECIFICATIONS:
VERTICAL MAIN CYLINDER, THE COVER OPENED BY THE CYLINDER WITH A SMOOTH SWITCH DEVICE
IT HAS COVER SAFETY INTERLOCK TO ENSURE THAT WHEN THE MASTER CYLINDER PRESSURE OR TEMPERATURE EXCEEDS 85 ° C, THE COVER IS NOT OPENED.
FLOOR-TYPE DOSING TANK, SPRAY RING PIPE, MANUALLY DIRECT STEAM HEATING VALVE, PNEUMATIC SPRAY VALVE, DRAIN VALVE, AUTOMATIC WATER IN VALVE, DOSING PUMP AND MIXING SYSTEM
WATER LEVEL: PRESSURE TRANSMITTER CONTROL
HIGH EFFICIENCY STRENGTH STAINLESS STEEL CENTRIFUGAL PUMP, THE MAIN PUMP MOTOR INVERTER CONTROL, WHICH CONTROLS THE MAIN PUMP LIFT AND FLOW
PNEUMATIC INTO THE WATER / DRAIN VALVE
MAIN TANK PRESSURE SYSTEM
PROGRAMMABLE WITH PRESSURE EMISSIONS
PNEUMATIC CONTROL COMPONENTS, EQUIPPED WITH A PRESSURE GAUGE, MOISTURE SEPARATOR, PRESSURE REGULATOR, AND ALL VALVE SOLENOID CONTROL VALVE
THE MAIN TANK HAS TEMPERATURE DISPLAY

MAIN CONTROL ELECTRICAL CABINET WITH:

AIR SWITCH, POWER SWITCH, CIRCUIT BREAKER, RELAYS, ETC
MAX WORKING PRESSURE: 0.44MPA
EXTERNAL HEAT EXCHANGER
HEATING RATE: ABOUT 25 ℃ -130 ℃ AN AVERAGE OF 3.5 ℃ / MIN (0.7MPA STEAM PRESSURE)
COOLING RATE: ABOUT 130 ℃ -85 ℃ AVERAGE 3 ° C / MIN (25 ℃ 0.3MPA COOLING WATER)

CIRCULATION SYSTEM: THE MAIN PUMP AND EXTERNAL FLOW IS CONTROLLED AUTOMATICALLY BY COMPUTER, ALSO POSSIBLE TO MANUALLY CONTROL
TEMPERATURE CONTROL: COMPUTER CONTROL WITH AUTOMATIC HEATING, COOLING, KEEPING WARM TEMPERATURE AND OTHER FUNCTIONS.
COVER OPENING FORM: PNEUMATIC.
THE LIQUID FLOW COMMUTATOR CAN BE AUTOMATICALLY CONTROLLED OF INTERNAL AND EXTERNAL FLOWS.
THE MAIN TANK HAS TRIPLE SAFETY INTERLOCKS
AUTOMATIC CONTROL FUNCTIONS:
1. HEATING CONTROL
2. COOLING CONTROL
3. LOADING/UNLOADING CALLING SIGNAL
4. ADD WATER BELOW 85 ° C
5. DRAIN BELOW 85 ° C
HIGH-TEMPERATURE DRAIN (DRAIN IMPURITIES ADHERED TO THE SURFACE OF THE FIBER)
7. OVERFLOW WASHING
8. FLOW COMMUTATION CONTROL (THE MAIN PUMP RUNS AT LOW FREQUENCY

ACCESSORIES:
SEAL FOR MAIN PUMP
SEAL RING FOR DYE VAT
SEAL FOR REVERSING SHAFT
SAFETY SYSTEM: TRIPLE SAFE INTERLOCKING MECHANISM FOR COVER AND STAINLESS-STEEL SAFETY VALVES FOR MAIN TANK

QUANTITY: 1