J-2782 FULLY AUTOMATIC DUAL LANE MASK MAKING MACHINE, 165 MASKS PER MINUTE

PRODUCTION CAPACITY: 120 TO 165 PIECES PER MINUTE
FOR MASKS WITH 3 TO 4 LAYERS OF NONWOVEN MATERIAL
WITH ADJUSTABLE MASK DIMENSIONS: 130 TO 185mm LONG AND 80 TO 110mm WIDE

 

Description

PRODUCTION CAPACITY: 120 TO 165 PIECES PER MINUTE
FOR MASKS WITH 3 TO 4 LAYERS OF NONWOVEN MATERIAL
WITH ADJUSTABLE MASK DIMENSIONS: 130 TO 185mm LONG AND 80 TO 110mm WIDE
WITH ADJUSTABLE NOSE-LINE LENGTH
OPERATIONS CONTROLLED BY PLC
MOTOR HAS MAGNETIC WHEEL WITH BRAKING FUNCTION
MACHINE FRAME CONSTRUCTED OF ALUMINUM
TOTAL POWER: 8 KW
VOLTAGE: 220 VOLTS, 50 Hz (OR AS PER CUSTOMER)
MACHINE WEIGHT: 1600 KG
AIR PRESSURE REQUIRED: 0.6 MPa
GROUND LOAD: ≤ 500 KGMm2
MAIN UNIT DIMENSIONS: L 2100 x W 600 x H 1200mm
DISCHARGE RACK DIMENSIONS: L 1700 x W 600 x H 1400mm
CONVEYOR BELT DIMENSIONS: L 2800 x W 350 x H 910mm

PRODUCTION FLOW
MULTI-STATION LOADING
MATERIAL FEEDING
MAIN BODY DRAPING
NOSE BRIDGE BAR INSERTION
ULTRASONIC WELDING
1:2 DISTRIBUTION (SPLITS MASKS INTO TWO LANES)
EAR LOOP WELDING (EACH LANE)
AUTOMATIC STACKING OF FINISHED MASKS

OPERATION
1. PLACE RAW MATERIALS ON RAW MATERIALS RACK
2. RAW MATERIALS ENTER MACHINE
3. MACHINE PERFORMS EDGE CORRECTION TO ENSURE PROPER ULTRASONIC WELDING
4. MACHINE EVENLY FOLDS MATERIAL INTO ACCORDION SURFACE (3 FOLDS)
5. FOLDED MASKS ARE THEN ULTRASONICALLY WELDED AND CUT AT THE ROLLER STATION
6. MASKS MOVE ALONG SHUNT AND CONVEYOR BELT TO CORRESPONDING EAR LOOP WELDING STATION
7. SPOT WELDING MACHINE RECEIVES THE MASK BODY AND FEEDS IT INTO THE MOLD WHILE WELDING THE EAR LOOPS TO THE BODY OF THE MASK
8. SPOT WELDING MACHINE SENDS COMPLETED MASK TO COLLECTOR/STACKER (PROGRAMMABLE TO SET NUMBER OF MASKS PER GROUP) AND THEN MASKS EXIT MACHINE ON CONVEYOR BELT

COMPONENT LIST AVAILABLE, PLEASE INQUIRE

LEAD TIME: 35 DAYS FROM RECEIPT OF DEPOSIT

QUANTITY: 1 COMPLETE PRODUCTION MACHINE