Description
ITEM 001 – MASK PRODUCTION MACHINE WITH (2) ULTRASONIC EAR STRAP WELDING DEVICES
FOR THE PRODUCTION OF SURGICAL MASKS WITH FILTRATION EFFICIENCY OF NO LESS THAN 95% (N95)
CAPACITY: 50 FOLDED N95 MASKS PER MINUTE
MASK DIMENSIONS: 175mm x 95mm
MATERIAL TYPE: 3 LAYERS OF POLYPROPYLENE NONWOVEN COMPOSITE FIBER
OPERATION CONTROLLED BY LCD TOUCH SCREEN
• AUTOMATICALLY ALIGNS 3 ROLLS OF MATERIAL TO FEED IN (OUTER, FILTER AND INNER LAYERS)
• PRESSES BOTH SIDES TOGETHER SYMMETRICALLY WHILE WELDING WITH ULTRASONIC HEAD
• SPLITS TO 2 SERPATE WELDING DEVICES FOR EARLOOPS AND SENDS TO DIGITAL COUNTER
• EARLOOPS ARE FINISHED WITH ULTRASONIC CUTTING AND WELDING
• NOSE BRIDGE CAN BE PRODUCED WITH AUTOMATIC FEEDING, CUTTING AND ULTRASONIC WELDING
ULTRASONIC HEADS
TOTAL QUANTITY OF ULTRASONIC HEADS FOR ENTIRE LINE: 5
VOLTAGE: 220 VOLTS
WATTS CAPACITY: 1500 WATT
FREQUENCY (KHZ): 20 KHZ
WARRANTY PERIOD FOR HEADS: 1 YEAR
COMPONENT MANUFACTURERS
SERVO MOTOR: PANASONIC / SCHNEIDER
CONTROL SYSTEM: PROPRIETARY
ULTRASONIC GENERATOR: PROPRIETARY, 220 VOLTS, 1.5 KW, 20 KHZ
SENSOR: OMRON / SICK
PNEUMATIC COMPONENT: SMC / FESTO
BELT: SAMSUNG / BANDO
MAIN BODY: PRE-MADE MATERIAL, WELDED ASSEMBLY
BEARINGS: NSK
BALL SCREWS: HIWIN
SECURITY DEVICE: SICK (SAFETY DEVICES TO PROTECT WORKERS)
TIMING BELTS: 5 DIFFERENT TYPES, SPARES AVAILABLE
9 MOTORS TOTAL, SPARES AVAILABLE
TOTAL POWER: 4 KW
MACHINE MUST BE STOPPED TO FEED NEW ROLL OF MATERIAL
END OF ROLL DETECTOR INCLUDED: WHEN FABRIC IS FINISHED THE MACHINE WILL ALARM AND STOP
AIR PRESSURE: 0.6 MPa
VOLTAGE: 220 VOLTS, 60 Hz
DIMENSIONS: 6400mm x 4700mm x 1700mm
INCLUDES ELECTRONIC MANUAL BOOK (STORED ON USB MEMORY) AND WARRANTY CARD
OPTIONS (INQUIRE FOR PRICING): EAR STRAP FOLDER
ITEM 001 QUANTITY: 1 MASK PRODUCTION MACHINE AND 2 ULTRASONIC WELDING DEVICES FOR EAR STRAPS
ITEM 002 – AUTOMATIC BAGGING MACHINE
SUITABLE FOR AUTOMATIC BAGGING OPERATIONS FOR VARIOUS MASK TYPES
• MOTOR CONTROL SYSTEM: SERVO (3), AUTOMATICALLY SETS BAG LENGTH (UP TO 400mm) FOR SPECIFIED BAGGING LENGTH, WITH ANTI-AIR BAG , AUTOMATICALLY DETECTS PRODUCT BASE POINT AND MATERIAL POSITION, AUTOMATIC STOP WHEN OUT OF MATERIAL & STARTS WHEN MATERIAL IS PRESENT
• FAST & CONVENIENT SETTING OF PARAMETERS, STORES SETS OF PARAMETERS FOR MULTIPLE PRODUCTS, OPERATOR CAN CHOOSE PARAMETERS ACCORDING TO PRODUCT SIZES
• DIAGNOSTICS SYSTEM CLEARS ERROR & RESETS IN SINGLE STEP
• HIGHLY SENSITIVE PHOTOELECTRIC EYE COLOR MARK TRACKER, DIGITAL INPUT SEAL/CUT POSITION MAKES SEAL & CUT POSITIONS MORE ACCURATE
• TEMPERATURE CONTROLLED WITH INDEPENDENT PID, ALLOWS FOR VARIOUS MATERIALS IN PACKAGING
• SIMPLE TRANSMISSION SYSTEM ALLOWS FOR EASY MAINTENANCE AND RELIABILITY
• ALL CONTROLS SET BY SOFTWARE ALLOWING FOR ADJUSTING OF FUNCTIONS AND UPGRADES
MATERIALS
PVC FILM (HEAT SEALING), BOPP, OPP, CPP, ALUMINIZED PET FILM, ALUMINUM-PLASTIC FILM, PAPER FILM, PAPER GLUE, OTHER SINGLE- OR MULTIPLE-LAYERED HEAT-SEALED DIALYZABLE MATERIALS, ETC.
LENGTH OF PACKAGE BAGS: ≤400mm
WIDTH OF PACKAGE BAGS: 100 TO 165mm
HEIGHT OF PRODUCT: 55mm MAXIMUM
LENGTH OF FILM: 360mm MAXIMUM
DIAMETER OF FILM ROLL: 320mm MAXIMUM
CAPACITY/SPEED OF PACKAGING: 40 TO 230 BAGS PER MINUTE (1 TO 20 PIECES PER BAG)
POWER: 220 VOLTS, 50 OR 60 Hz, 2.4 KW
DIMENSIONS: 4050mm x 750mm x 1450mm
WEIGHT: APPROXIMATELY 300 KGS
COMPONENT MANUFACTURERS
TOUCH SCREEN: WEINVIEW
SERVO MOTOR: DORNA / WEIDE
SERVO CONTROLLER: DORNA / WEIDE
PROXIMITY SWITCH: OMRON
PHOTOELECTRIC SWITCH: OETAI
TEMPERATURE CONTROLLER: YATAI
SOLID STATE RELAY: SCHNEIDER
INTERMEDIATE RELAY: WEIDMUELLER
OPTIONS, INQUIRE FOR PRICING: STRAIGHT GRAIN SEALING, STAINLESS STEEL FRAME, CODE STAMPER (PRODUCTION DATE), EXHAUST (PINHOLE EXHAUST FEATURE)
ITEM 002 QUANTITY: 1 BAGGING MACHINE
ENTIRE LINE COMPOSED OF ITEM 001 AND ITEM 002
DELIVERY TIME: 100 DAYS
(ABOVE: Layout diagram for N95 line)
