Description
THE MAIN STRUCTURE OF THE EQUIPMENT:
• INCORPORATING FRAME WELDING BETWEEN THE WALL AND THE FRAME, THE WALL PLATE IS PROCESSED ON SIX SIDES, AND THE THICKNESS OF THE REAR WALL PLATE IS 20 mm
• FOOT PEDAL IS NON – SLIP
• ACTIVE ROLL RAW MATERIAL LINE PARALLEL FEED
• FANS ARE PLACED AT THE BACK OF THE DEVICE AND IS CONNECTED BY METAL DUCTS AND THE MAIN DUCT OF THE EQUIPMENT
SPECIFICATIONS:
MACHINE SIZE: 8200 X 1800 X 2200 mm (VERTICAL DIRECTION OF DISCHARGE LINE)
WEIGHT: 4000 KG
APPLICABLE PRESSURE OF COMPRESSED AIR: ≥ 0.7 MPA
VOLTAGE: 220 VOLTZ AND 50/60 Hz
PRODUCT SIZE: 242 X 130 mm
POWER: 40 KW
LINE EFFICIENCY: 250 TO 300 PCS/min
QUALIFICATION RATE: ≥ 97% (EXCLUDING RAW MATERIAL PROBLEMS AND OPERATIONAL REASONS)
PRODUCTION ENVIRONMENT REQUIRED: TEMPERATURE 10 TO 35 ℃; HUMIDITY 35 TO 65%; HR: NO DUT (CLEARANCE ≥ 100000）
FEATURES:
• CC – LINK IE REMOTE DETECTION OF MACHINE PROBLEMS AND PROVIDE SOLVING SOLUTION
• CORRECTER TO ENSURE THE MATERIALS IN THE RIGHT PLACE AUTOMATICALLY
• INSIDE NOSE CLIP
• SAFETY INSURANCE: WITH SAFETY DOORS, HAZARD PROTECTION MEASURES AND MARKINGS
• PROPER DISTRIBUTION OF BUTTONS
• EASY OPERATION
• PRODUCT QUALITY RATE ≥97%
• HIGH PRODUCTION 250 TO 300 PCS/min
MATERIAL DESCRIPTION:
INNER LAYER (NON-WOVEN): 155 mm 25 TO 50 G / M2
MELT – BLOWN: 140 mm 25 TO 5O G / M2
HOT AIR NON – WOVEN: 155 mm 25 TO 50 G / M2
MELT – BLOWN: 155 mm 25 TO 50 G / M2
OUTER LAYER (NON-WOVEN): 155 mm 25 TO 50 G / M2
THE MAIN MECHANICAL PROPERTIES AND CHARACTERISTICS OF THE EQUIPMENT
INNER NON-WOVEN SUPPLY
• DOUBLE GAS EXPANSION SHAFT AUTOMATICALLY ALTERNATE USE, MATERIAL SHAFT USING 1 TO 1 FREQUENCY CONVERSION ACTIVE ROLL CONTROL
• AUTOMATIC CONSTANT TENSION STORAGE DEVICE
• AUTOMATIC CUTTING DEVICE, AUTOMATIC GET RID OF WASTE
• MATERIAL DETECTION, AUTOMATIC ALARM SHUTDOWN OF CUTTING MATERIAL
• MATERIAL INTERMEDIATE JOINT DETECTION, AUTOMATIC GET RID OF WASTE
• EQUIPPED WITH AUTOMATIC WEB GUIDER DEVICE 1, WIDTH 250 mm
• RAW MATERIAL SIZE: WIDTH 160 mm, DIAMETER OF 700 mm, CORE DIAMETER 3 INCHES
MELT BLOWN SUPPLY
• DOUBLE GAS EXPANSION SHAFT AUTOMATICALLY ALTERNATE USE, MATERIAL SHAFT USING 1 TO 1 FREQUENCY CONVERSION ACTIVE ROLL CONTROL
• AUTOMATIC CONSTANT TENSION STORAGE DEVICE
• AUTOMATIC CUTTING DEVICE, AUTOMATIC GET RID OF WASTE
• MATERIAL DETECTION, AUTOMATIC ALARM SHUTDOWN OF CUTTING MATERIAL
• MATERIAL INTERMEDIATE JOINT DETECTION, AUTOMATIC GET RID OF WASTE
• EQUIPPED WITH AUTOMATIC WEB GUIDER DEVICE 2, WIDTH 250 mm
• RAW MATERIAL SIZE: WIDTH 150 mm, DIAMETER OF 700 mm, CORE DIAMETER 3 INCHES
HOT AIR NON – WOVEN
• DOUBLE GAS EXPANSION SHAFT AUTOMATICALLY ALTERNATE USE, MATERIAL SHAFT USING 1 TO 1 FREQUENCY CONVERSION ACTIVE ROLL CONTROL
• AUTOMATIC CONSTANT TENSION STORAGE DEVICE
• AUTOMATIC CUTTING DEVICE, AUTOMATIC GET RID OF WASTE
• MATERIAL DETECTION, AUTOMATIC ALARM SHUTDOWN OF CUTTING MATERIAL
• MATERIAL INTERMEDIATE JOINT DETECTION, AUTOMATIC GET RID OF WASTE
• EQUIPPED WITH AUTOMATIC WEB GUIDER DEVICE 3, WIDTH 250 mm
• RAW MATERIAL SIZE: WIDTH 165 mm, DIAMETER OF 700 mm, CORE DIAMETER 3 INCHES
MELT BLOWN SUPPLY
• DOUBLE GAS EXPANSION SHAFT AUTOMATICALLY ALTERNATE USE, MATERIAL SHAFT USING 1 TO 1 FREQUENCY CONVERSION ACTIVE ROLL CONTROL
• AUTOMATIC CONSTANT TENSION STORAGE DEVICE
• AUTOMATIC CUTTING DEVICE, AUTOMATIC GET RID OF WASTE
• MATERIAL DETECTION, AUTOMATIC ALARM SHUTDOWN OF CUTTING MATERIAL
• MATERIAL INTERMEDIATE JOINT DETECTION, AUTOMATIC GET RID OF WASTE
• EQUIPPED WITH AUTOMATIC WEB GUIDER DEVICE 4, WIDTH 250 mm
• RAW MATERIAL SIZE: WIDTH 150 mm, DIAMETER OF 700 mm, CORE DIAMETER 3 INCHES
OUTER LAYER NON – WOVEN
• DOUBLE GAS EXPANSION SHAFT AUTOMATICALLY ALTERNATE USE, MATERIAL SHAFT USING 1 TO 1 FREQUENCY CONVERSION ACTIVE ROLL CONTROL
• AUTOMATIC CONSTANT TENSION STORAGE DEVICE
• AUTOMATIC CUTTING DEVICE, AUTOMATIC GET RID OF WASTE
• MATERIAL DETECTION, AUTOMATIC ALARM SHUTDOWN
• MATERIAL INTERMEDIATE JOINT DETECTION, AUTOMATIC GET RID OF WASTE
• EQUIPPED WITH AUTOMATIC WEB GUIDER DEVICE 5, WIDTH 250 mm
• RAW MATERIAL SIZE: WIDTH 160 mm, DIAMETER OF 700 mm, CORE DIAMETER 3 INCHES
NOSE CLIP SUPPLY
• THE SINGLE-MATERIAL SHAFT ACTIVE ROLL CONTROL
• AUTOMATIC TENSION COMPENSATION DEVICE
• MATERIAL DETECTION, AUTOMATIC ALARM SHUTDOWN OF CUTTING MATERIAL; RAW MATERIAL SIZE: WIDTH 4 mm, DOUBLE CORE 0.5 TO 0.8 mm DIAMETER, 500 mm DIAMETER, CORE DIAMETER OF 3 INCHES
NOSE CLIP SHEAR DEVICE
• NOSE BEAM CUT BY SCRAPING FORM, EQUIPPED WITH MANUAL PHASE ADJUSTMENT FUNCTION, CAN BE ADJUSTED FOR PHASE
• KNIFE USING BLADE, BLADE REMOVABLE REPLACEMENT, MATERIAL FOR HIGH – SPEED STEEL, WITH TOOL LUBRICATION DEVICE
• BASE KNIFE ROLLER, MATERIAL FOR HIGH-SPEED STEEL
• UPPER AND LOWER KNIFE USING A PAIR OF ADJUSTABLE GEARS, ONE GEAR ADJUSTMENT POSITION, ONE ADJUSTMENT GAP
• NOSE BEAM BEFORE CUTTING WITH FEED SCHOOL STRAIGHT GUIDE GROOVE WHEEL DEVICE, TO ENSURE THE STABILITY OF FEED
• THE NOSE BEAM STRIP IS CUTTED AND IMPLANTED INTO THE INTERIOR OF THE OUTER NON WOVEN FABRIC
SEALING EMBOSSED BODY
• THIS BODY IS A KNIFE BOX TYPE, EQUIPPED WITH MANUAL PHASE ADJUSTMENT FUNCTION, CAN BE ADJUSTED FORPHASE
• THE FORM OF PRESSURE IS IN THE FORM OF ULTRASONIC ROLLING. EQUIPPED WITH TOOL LUBRICATION DEVICE
• EMBOSS ROLLER MATERIAL IS DC53
• SCREW DISC REED PRESSURE, MANUAL ADJUSTMENT OF PRESSURE. SCREW-TYPE BLOCK STRUCTURE, EASY TO ADJUST THE GAP BETWEEN THE UPPER ROLLER BODY AND ULTRASONIC MOLD HEAD
• NO WHEN USING HOT-COMBINED PRESSURE FLOWER, THE UPPER AND LOWER ROLLERS NEED TO BE HEATED, RESPECTIVELY, USING A SEPARATE TEMPERATURE CONTROLLER TO CONTROL THE TEMPERATURE
• THE HEATING ELEMENT IS HEATED WITH AN ELECTRIC TUBE
• THE IMPORT OF 6.7 POWER SUPPLY AND THE REMOVAL OF THE TEMPERATURE SIGNAL ARE DONE BY ROTATING THE POWER SET RING. (NOTE: 1.6.5/1.6.6/1.6.7 RESERVED SEATS)
FORMING CUTTER MECHANISM
• MELT SPRAY CLOTH STRUCTURE AND HOT WIND COTTON COMPOSITE, AND THEN WITH THE INNER AND OUTER LAYER OF NON WOVEN FABRIC COMPOSITE AND COMPLETE THE SEALING FLOWER, IN THE SURROUNDING OF THE EMBOSSED CUT OUT N95 PRODUCT SHAPE, AND THE PERIPHERAL WASTE SUCKED AWAY
• FORMING PERIMETER CUTTERS ALWAYS BECOME AN INTEGRAL FRAME STRUCTURE
• CUTTER ON THE KNIFE MATERIAL IS T15, THE BOTTOM ROLLER MATERIAL IS W6.
• CORNER MATERIAL RECYCLING MECHANISM: 5.5 KW STRAIGHT – LEAF HIGH – PRESSURE FAN WITH WASTE BIN FOR RECYCLING
COTTON CORE COMPACTION MECHANISM
• THIS BODY IS A KNIFE BOX TYPE, BY THE LIGHT PRESSURE DEVICE TO COMPLETE THE COTTON CORECOMPACTION
• CYLINDER PRESSURIZED, MANUAL PRESSURE CONTROL VALVE ADJUSTMENT PRESSURE. SCREW – TYPE FOLD STRUCTURE, EASY TO ADJUST THE GAP BETWEEN THE UPPER AND LOWER ROLLER BODIES, AUTOMATIC PRESSURE WHEN POWERED, AUTOMATIC LIFTING WHEN STOPPED
FINISHED PRODUCT ARRANGEMENT OUTPUT MECHANISM
• THE PRODUCT CAN BE EXPORTED THROUGH THIS BODY
• RUN THE APPLIANCE FROM A FLAT TO BELOW WITH A BELT
THE WHOLE MACHINE CONVEYOR
• THERE ARE TWO MAIN WAYS TO CONVEY: ONE IS BELT TYPE, ONE IS ACTIVE WHEEL
• BELT TYPE: SUPPORT CANTILEVER AND BELT COMBINATION, THROUGH THE CANTILEVER PRESS THE PRODUCT ON THE BELT MOVEMENT, CANTILEVER ON BOTH SIDES WITH AN ADJUSTMENT DEVICE, THE BELT CAN BE CORRECTED POSITIVE
• ACTIVE WHEEL: MAINLY USED FOR THE DELIVERY OF MATERIALS, EQUIPPED WITH CYLINDER PRESSES ASREQUIRED
• THE WHEEL OF THE TRANSITION WHEEL IS MADE OF ALUMINUM MATERIAL, WHICH IS ANTI – STICK ON THE SURFACE OF ITS OVERGLUE
TRANSMISSION MECHANISM
• THE WHOLE DRIVE IS CONTROLLED BY SERVO
• THE SERVO MOTOR IS CONNECTED TO THE SYNCHRONIZATION WHEEL WITHOUT A KEY
• SERVICE LIGHTS ARE PROVIDED IN THE DRIVE COMPARTMENT
WIND SYSTEM, AIR SYSTEM
WIND SYSTEM
• SIDE MATERIAL RECOVERY USING 5.5 KW STRAIGHT LEAF HIGH – PRESSURE FAN
• RECYCLING WITH WASTE BINS
AIR SYSTEM
• THE MAIN AIR SOURCE OF THE WHOLE MACHINE USES TWO 1.5 – INCH GALVANIZED STEEL PIPES EACH, WHICH ARE INSTALLED IN THE DRIVE COMPARTMENT AND EQUIPPED WITH AIR STORAGE TANKS
• THE PIPE IS A PRESSURE TUBE, MAINTAIN INGRESS PRESSURE IS RELATIVELY CONSTANT, MAINLY USED IN THE EQUIPMENT OF THE VARIOUS STATION CYLINDERS OF THE ACTION
• THE MAIN AIR SOURCE IS EQUIPPED WITH AN OIL – WATER SEPARATOR AND A VALVE AT THE OUTLET FOR DRAINAGE
• THE VARIOUS BRANCH AIR CIRCUITS ARE CONNECTED WITH THE USE OF STATIONS USING FAST – INSERTED CONNECTORS AND FLEXIBLE HIGH-TEMPERATURE PRESSURE PIPES
ELECTRICAL CONTROL
PLC AND HUMAN-MACHINE INTERFACE
• THE HOST INCORPOTARES THE MULTI – CPU SYSTEM, REALIZES THE DECENTRALIZED CONTROL OF THE MODULE, CONSTRUCTS THE CONTROL PROGRAM SYSTEM AND THE MOTION CONTROL SYSTEM ON THE SAME SUBSTRATE, AND CAN COMMUNICATE BETWEEN THE MODULES OF THE MULTI – CPU SYSTEM
• THROUGH SSCNET III CONNECTION MOTION CPU MODULE AND SERVO AMPLIFIER, SERVO PARAMETERS CAN BE DOWNLOADEDTO THE SERVO AMPLIFIER, CONTROL THE SERVO AMPLIFIER ON / OFF, ISSUE POSITION COMMANDS, ETC.
• THE SERVO AMPLIFIER IS CONNECTED TO THE CONTROLLER VIA THE HIGH-SPEED SYNCHRONOUS NETWORK SSCNETIII./H.THE INSTRUCTIONS FROM THE CONTROLLER ARE READ DIRECTLY BY THE SERVO AMPLIFIER TO DRIVE THE SERVO MOTOR
• USING CC-LINK NETWORK SYSTEM, THE DECENTRALIZED INPUT AND OUTPUT MODULES, INTELLIGENT FUNCTION MODULES, SPECIAL FUNCTION MODULES, ETC. ARE CONNECTED BY A DEDICATED CABLE, AND THESE MODULES ARE CONTROLLED BY THE PROGRAMMABLE CONTROLLER CPU
• MOTION CONTROL USES ADVANCED SYNCHRONOUS CONTROL MODE, WITH SOFTWARE TO REPLACE GEARS, SHAFTS, TRANSMISSIONS, CAMS AND OTHER SYNCHRONOUS CONTROL MECHANISMS, THE SAME CONTROL
• CC – LINK IE NETWORK MODULES ARE USED BETWEEN DIFFERENT CPU NETWORKS, WHICH PROVIDE FASTERSPEEDS AND LARGER DATA CAPACITY THAN MELSECNET/H NETWORK SYSTEMS (PROGRAMMABLE CONTROLLER NETWORKS)
• THE MAIN OPERATOR’S HUMAN-MACHINE INTERFACE USES AN INLET COLOR TOUCH SCREEN, AND THE END OF THE DEVICE IS EQUIPPED WITH AN LED INSTANT MESSAGING DISPLAY
• PLC WITH THE HUMAN – MACHINE INTERFACE (TOUCH SCREEN) CAN ACHIEVE HUMAN – MACHINE DIALOGUE, REAL-TIME OPERATION ON THE TOUCH SCREEN, DISPLAY AND VIEW FAULTS OR MODIFY DATA, THE KNIFE ROLLER MANUAL, AUTOMATIC CONTROL
• PRODUCTION SPEED, CLASS OUTPUT, TOTAL OUTPUT, ETC. ARE SHOWN ON THE TOUCH SCREEN
• DATA CAN BE READ AND SET FROM THE HUMAN-MACHINE INTERFACE
• THE TEMPERATURE CONTROL OF THE TURN IS DONE BY THE IMPORT EDRIFIED CONTROL DEVICE
• THE MOTOR STARTS IN SEQUENCE TO REDUCE THE IMPACT OF THE POWER GRID
ROLL, CHANGE MATERIAL, TENSION CONTROL SYSTEM
• THE SYSTEM CONTAINS: ALL MATERIALS EXCEPT THE NOSE STRIP ARE CONTROLLED BY THE VARIABLE FREQUENCY DRIVER OF TWO MOTORS, THUS RESPECTIVELY, TO DRIVE THE TWO GAS RISING SHAFT FRAME OF THE OPEN-ROLL MECHANISM. THE STITCHING MECHANISM (PNEUMATIC) THAT CAN SWITCH THE ACTION FROM LEFT TO RIGHT. TENSION CONTROL MECHANISM (POTENTIAL AND CYLINDER CONTROL) OF THE DOUBLE SWING ROD. THE SYSTEM CAN BE SELECTED IN AUTOMATIC OR MANUAL BUTTON MODE AND CAN BE ADJUSTED CLOCKWISE OR COUNTERCLOCKWISE WITHIN THE TOUCH SCREEN
• RAW MATERIALS: INNER NON – WOVEN FABRIC, MELTING CLOTH, HOT WIND COTTON, MELT SPRAY CLOTH, NOSE STRIP, OUTER NONWOVEN FABRIC
• VARIOUS MATERIAL DIAMETERS: 700MM
• NOSE CLIP USING FRICTION MOTOR COMPENSATION OPEN ROLL, MANUAL REPLACEMENTMATERIAL.
MONITORING, DE – WASTE, ALARM MECHANISM
• THE RAW MATERIAL IS EQUIPPED WITH A CUT-OFF ALARM SHUTDOWN FUNCTION, WHICH CAN BE SHIELDED IN THE TOUCHSCREEN
• WHEN THE MATERIAL IS REPLACED (EXCEPT MANUAL REPLACEMENT MATERIAL), THE POSITION OF THE AUTOMATIC MEMORY CONNECTOR IS AUTOMATICALLY EXCLUDED AT THE WASTE DRAIN.
• AND CAN IDENTIFY THE RAW MATERIAL ITSELF CONTAINS THE CONNECTOR, IN THE WASTE OUTLET AUTOMATICALLY EXCLUDED. THIS FUNCTION CAN BE SHIELDED INSIDE THE TOUCH SCREEN
• THE LOCATION AND NUMBER OF PIECES CAN BE READ AND SET IN THE TOUCH SCREEN
• EQUIPMENT FAULT ALERT FUNCTION INCLUDES: EQUIPMENT ALL KINDS OF ELECTRICAL FAULTS ON THE TOUCH SCREEN ARE DISPLAYED, AND AT THE SAME TIME EQUIPPED WITH SOUND AND LIGHT ALARM SYSTEM, START-UP SPEED SOUND AUTOMATIC ALARM FUNCTION AND ROTATING LIGHT ALARM
HEATING SYSTEM: (RESERVED)
• THE IMPORT OF THE HEATING ROTOR POWER SUPPLY AND THE REMOVAL OF THE TEMPERATURE SIGNAL ARE COMPLETED BYTHE ROTATING POWER RING
• THE HEATING ELEMENT OF THE HEATING ROTOR IS HEATED BY AN ELECTRIC TUBE, THE UPPER AND LOWER ROLLERS ARE HEATED SEPARATELY, AND THE TEMPERATURE CONTROL INSTRUMENT IS CONTROLLED SEPARATELY.
CORRECTING POSITIVE SYSTEM
• THE EQUIPMENT IS EQUIPPED WITH A TOTAL OF 5 SETS OF CORRECTORS
• THE FUNCTION OF THE SYSTEM AND THE USE OF ADJUSTMENTS ARE DETAILED IN THE CORRECTOR INSTRUCTION MANUAL
ELECTRICAL WIRING, ELECTRICAL DISTRIBUTION AND OTHER CONTROLS OF EQUIPMENT
• THE MAIN ELECTRICAL CABINET IS PLACED UNDER THE REAR PLATFORM OF THE EQUIPMENT, THE ELECTRICAL CABINET USES THE STANDARD LINE GROOVE, THE ELECTRICAL CABINET STRONG ELECTRICITY, WEAK POWER SEPARATION, THE ESTABLISHMENT OF A PARTITION LOGO
• THE DEVICE IS IMPORTED USING A MAIN POWERSUPPLY
• THE CONTROL BUTTON STATIONS OF THE WHOLE MACHINE ARE DISTRIBUTED AS NEEDED, AND INSTALLED IN COORDINATION WITH THE GUARD GATE
• REASONABLE DISTRIBUTION AND DECELERATION BUTTON, EASY TO OPERATE THE EQUIPMENT.
• THE MOTORS START IN SEQUENCE TO REDUCE THE IMPACT ON THE POWER GRID
• START-UP CAN BE STARTED AT THE TOUCH SCREEN (AUTO) OR INDIVIDUALLY VIA THE TOUCH SCREEN
• THE TRANSITION WITH PHASE REQUIREMENTS ENABLES PHASE ADJUSTMENT WITHOUT DOWNTIME
• THE DEVICE RESERVES THE INSTALLATION LOCATION OF THE VISUAL INSPECTION SYSTEM
SAFETY DEVICE
• THE DRIVE SIDE IS EQUIPPED WITH A SAFETY DOOR WITH AN PLEXIGLASS VIEWING WINDOW AT THETOP
• THE OPERATING SIDE IS EQUIPPED WITH A FULL-SEAL SAFETY DOOR COMBINING ALUMINUM PROFILE AND PLEXIGLASS, AND THE OPERATION HOLE OF THE BUTTON STATION SHOULD BE OPENED ON THE PLEXIGLASS DOOR FOR EASYOPERATION
• THE OPERATING SIDE AND THE DRIVE SIDE ARE EQUIPPED WITH 1 EMERGENCY SAFETY CABLE.
• THE HAZARDOUS PARTS OF THE EQUIPMENT ARE EQUIPPED WITH SAFETY MEASURES (SAFETY SHIELDS) AND SIGNS
• SHUTDOWN BUTTONS ARE REASONABLY DISTRIBUTED ACROSS BUTTON STATIONS.
OTHER CONFIGURATIONS AND FEATURES OF THE EQUIPMENT
• THE MAIN FRAME WALL PANEL, THE TRANSPORT WIND BUCKET USING PAINT
• THE BUTTON FUNCTION NAME OF THE OPERATOR PANEL IS MARKED WITH A NAME PLATE
• THE SURFACE OF THE PARTS AND THE TRANSMISSION SIDE OF THE OPERATING SIDE OF THE EQUIPMENT ARE CHROME PLATED OR NICKEL PLATED.THE BEARINGS OF THE MAIN COMPONENTS OF THE EQUIPMENT ARE BEARINGS (CUTTING, CUTTING, CONVERSION, ETC.).
