A-2524 MELTBLOWN FABRIC PRODUCTION MACHINE 1600 mm

MACHINE TYPE: MELTBLOWN
WORKING WIDTH: 1600mm
PRODUCTION SPEED: 24 TO 30 M/min
EXTRUDER DIAMETER IN mm: 90mm
EXTRUDER MOTOR IN KW: 45 KW
PRODUCT WEIGHT RANGE: 8000 TO 1000 KGS
MELTBLOWN FABRIC THICKNESS: 25 TO 30 GSM
MAX OUTPUT: 1500 TO 1800 KG / 24 HOURS
DIMENSION: 20000 X 8000 X 9000 mm
WEIGHT: 8000 TO 1000 KGS
POWER (TOTAL KW): 575 KW
VOLTAGE: 220 VOLTS AND 50/60 Hz
QUANTITY OF CONTAINERS NEEDED: 1 X 40 + 1 X 20
PRODUCTION TIME: 45 DAYS

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SKU: A-2524 Category:
 

Description

MACHINE TYPE: MELTBLOWN
WORKING WIDTH: 1600mm
PRODUCTION SPEED: 24 TO 30 M/min
EXTRUDER DIAMETER IN mm: 90mm
EXTRUDER MOTOR IN KW: 45 KW
PRODUCT WEIGHT RANGE: 8000 TO 1000 KGS
MELTBLOWN FABRIC THICKNESS: 25 TO 30 GSM
MAX OUTPUT: 1500 TO 1800 KG / 24 HOURS
DIMENSION: 20000 X 8000 X 9000 mm
WEIGHT: 8000 TO 1000 KGS
POWER (TOTAL KW): 575 KW
VOLTAGE: 220 VOLTS AND 50/60 Hz
QUANTITY OF CONTAINERS NEEDED: 1 X 40 + 1 X 20
PRODUCTION TIME: 45 DAYS

FEATURES:
PLANT SIZE
• LENGTH:MORE THAN 12000 mm
• WIDTH:MORE THAN 5000 mm
• HEIGHT:MORE THAN 5000 mm (INCLUDE HOPPER DRYER)
• RECOMMEND VACANCY SPACE 100 TO 150 M2
TEMPERATURE AND HUMIDITY
• ≤ 26℃, ≤ 60%
POWER REQUIREMENT
• 3 PHASE, 220 VOLTZ AND 50/60 Hz
FACTORY PREPARE
• ELECTRICITY, WATER, GAS, SUPPLY
POWER CONSUMPTION
• TOTAL INSTALLATION POWER: ABOUT 575 KW
• ACTUAL POWER CONSUMPTION: 374 KW
• OPERATION STAFF REQUIRED: 2 TO 3 PERSONS

SPECIFICATIONS:
MASTER BATCH MIXER
• MOTOR POWER: 2.2 KW
• MIXING THE PP RAW MATERIAL WITH MASTER BATCH
VACUUM LOADER
• MOTOR POWER: 3 KW
• MAX LOADING DISTANCE: 5000 mm
HOPPER DRYER
• EFFECTIVE VOLUME:125 L
• HEATING POWER:5.5 KW
• FAN POWER:1.1 KW
KSJ-90/30 SINGLE SCREW EXTRUDER
SCREW
• SCREW DIAMETER:90 mm
• CAPACITY: 100 TO 150 KG/H
• SCREW STRUCTURE FOR PP MATERIAL
• SCREW MATERIAL: SUPERIOR ALLOY STEEL – 38CRMOALA, NITROGEN
• TREATMENT, THICKNESS OF NITROGEN LAYER: 0.5 TO 0.7 mm, SURFACE HARDNESS: HV 740 TO 940
BARREL
• HEATING AREA: CERAMIC HEATING COIL + STAINLESS STEEL SURFACE CRUST + COOLING FAN
• COOLING EQUIPMENT: FAN BLOWING
• HEATING AREA: 5 AREAS, HEATING POWER 6 KW × 5
• FAN MOTOR POWER: 370 W × 5
DRIVING SYSTEM
• AC MOTOR, SIEMENS BEIDE BRAND
• MAIN MOTOR POWER: 45 KW
• MAIN MOTOR SPEED CONTROL: INVERTER CONTROL
REDUCTION GEAR SYSTEM
• HIGH TORQUE REDUCER, WATER COOLING DEVICE
• CABINET MATERIAL: HT200
• GEAR FORM: BEVEL WHEEL
• GEAR MATERIAL: 20 CRMNTI
• GEAR SURFACE TREATMENT:TOOTH SURFACE QUENCHING
• SHAFT MATERIAL:40CR
• LUBRICATION SYSTEM:PRESSURE LUBRICATION SYSTEM
FILTER
• FILTER: PLATE TYPE
• CONTROLLED BY: HYDRAULIC DEVICE
• FILTER STATION: TWO STATIONS
• POWER:2.2 KW
• A SET OF HYDRAULIC SYSTEM: INCLUDING HYDRAULIC TANK, REVERSING VALVE, HYDRAULIC CIRCUIT, OIL PUMP, OIL PUMPING MOTOR,PRESSURE SENSOR EQUIPPED WITH PRESSURE REGULATING DEVICE
• FILTER DIAMETER:120 mm
MELT PUMP
• SPEED CONTROL: INVERTER CONTROL
• MODEL: 100 CC
• MOTOR POWER: 5.5 KW
MOULD
• MOULD HEAD WIDTH: 1650 mm
• MOULD HEAD: HANGER TYPE
• MELT SPINNING MOLD PLATE: 1600 mm
• RAW MATERIAL OF MOULD: 1.2083 H, IMPORTED FROM GERMANY
• HOLES OF SPINNING MOLD: 0.25 mm
• DISTANCE BETWEEN HOLES: 0.6 mm
• THE TEMPLATE MATERIALS ARE ALL MADE OF ALLOY STEEL, AFTER TEMPERING TREATMENT, THE FLOW CHANNEL SURFACE IS PLATED WITH HARD CHROMIUM AND POLISHED, THE OUTER SURFACE IS DECORATED WITH CHROMIUM, AND THE HEATING METHOD IS ROD HEATING IN THE MOLD USING A HEATING TUBE
• HEATING TUBE: STAINLESS STEEL
• HEATING ZONE: 9 ZONES
• HEATING POWER: 35 KW
EXTRA SPINNING MOLD PLATE
• MELT SPINNING MOLD PLATE: 1600 mm

AIR HEATER
• HIGH EFFICIENCY STAINLESS STEEL AIR HEATING TANK 1 SET
• HEATING POWER: 300 KW, ELECTRIC HEATING
• OPERATING TEMPERATURE: 200 TO 400 ºC
FORMING MACHINE
• FORMING NET WIDTH: 1800 mm
• NET MATERIAL: NYLON
• FAN: 7.5 KW × 1 SET, INVERTER CONTROL
• INVERTER: ABB / SCHNEIDER BRAND
• CONVEYING ROLLER A: 1PC (STEEL ROLLER ) DIAMETER: Φ370 mm
• LENGT: 1950 mm THICKNESS ≥16 mm
• SURFACE TREATMENT: ROUND MILL, CHROME PLATED
• CONVEYING ROLLER B: 3 PCS ( STEEL ROLLER ) DIAMETER: Φ315 mm
• LENGTH: 1950 mm THICKNESS ≥16 mm
• SURFACE TREATMENT: ROUND MILL, CHROME PLATED
• CONVEYING ROLLER C: 1 PC ( STEEL ROLLER ) DIAMETER: Φ275 mm
• LENGTH: 1950 mm THICKNESS ≥16 mm
• SURFACE TREATMENT: ROUND MILL, CHROME PLATED
• CONVEYING ROLLER D: 1 PC( STEEL ROLLER ) DIAMETER: Φ225 mm
• LENGTH: 1950 mm THICKNESS ≥16 mm
• SURFACE TREATMENT: ROUND MILL, CHROME PLATED
• ADSORPTION FAN 1 SET, POWER: 55 KW
• NET (STAINLESS:60 MESH) TWO PCS, WIDTH OF CONVEYOR BELT: 1800 mm
AUTOMATIC SLITTER AND COILER
• AUTOMATIC SLITTER CUT THE FABRIC IN THREE PIECES AND EDGE CUTTING
• CUTTING MOTOR: 0.55 KW
• BLADES: ALLOY BLADES
• AUTOMATIC COILER: 7.5 KW, INVERTER CONTROL
• COILER WIDTH: 1800 mm
• CONVEYING ROLLER: STEEL ROLLER
• SURFACE TREATMENT: ROUND MILL, CHROME PLATED
ELECTROSTATIC ELECTRET SYSTEM
• ELECTROSTATIC ELECTRET
ELECTRICAL CABINET
• ELECTRIC CONTROL CABINET: 1SET
• TEMPERATURE CONTROLLER: RKC / OMRON
• INVERTER: ABB / SCHNEIDER
• CONTRACTOR: SCHNEIDER / SIEMENS
• EMERGENCY STOP DEVICE AND ALARM SYSTEM
• OVER CURRENT PROTECTION ALARM FUNCTION
• BREAKER: LS
ROOTS BLOWER
• MOTOR POWER: 55 KW
• MAX ROTATING SPEED: 1400 RPM
• SPEED CONTROL: FREQUENCY INVERTER
• FUNCTION: BLOWING FOR MOULD